Sar K12 optics cut

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  • T-DOGG

    I'm Spicy, deal with it.
    Site Supporter
    Rating - 99.6%
    263   1   0
    Feb 4, 2011
    17,512
    149
    New Haven
    I bought this Sar K12 Sport X as part of my 40th birthday present to myself last year. I've been loving the gun, but the black-on-black sights weren't doing it for me, and the recent threaded barrel upgrade changed my point of impact high enough that I was out of elevation on the rear sight. So, I decided it was time for another Holosun to the rescue. The Sar K12 is essentially a Tanfoglio small frame clone and has a skinny slide. I typically don't care for adapter plates and wanted the optic to sit low, so I went with a 407K for the narrower screw pattern. I have the 6moa dot on some other guns and it doesn't bother me, but if it does on this gun, I can always swap down the road for a 507K with a 2moa dot.

    Before pic. Factory black serrated iron sights, rear is an LPA adjustable for windage and elevation. Factory threaded barrel, Superstition Precision comp, polished internals, Galloway Precision reduced power spring kit. The gun is super fun to shoot (it's in 9mm).

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    Rear sight removed, measured up the location of the cut (had to be ahead of firing pin safety plunger). Pencil lines are just for a relative visual reference, not supposed to be 100% accurate. Notice the nice safety plunger peep hole that Sar leaves but is covered by the rear sight. More on that later.

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    Rotary table fun and the cutting begins. The 407K / 507K cut is a giant PITA on a manual lathe with a rotary table, because it has a radius cut on the front AND rear. By my measurements, the front was a 3" radius, and the rear was 2 3/8". This got a 1-degree angled cut due to the design of the gun (barrel is angled when in battery).

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    Checked for fitment, made it a little too tight and this cost me time with files and emory cloth. Also, having to flip the slide around for the 2nd radius gave me a slightly uneven cut, so I had to true it up with a flat file, which also took a lot of time (that was after I did the threads on next segment, just mentioning it now). I'm not a machinist, so the only thing I could think of, was that it's probably best to have this done on a CNC where the slide is mounted once and not flipped 180 in between cuts. I did my best with my current knowledge and equipment, but I'm also human and still learning this stuff as I go.

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    Time to drill and tap threads. Also pictured is my practice slide (1911). Threads are M4-0.7 and I used a new drill bit along with new taps. Stainless is not my friend, but it came out okay with no major issues.

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    Red dot portion is completed. Had the front sight removed because I was going to make a dovetailed blank, but changed my mind and eventually put the original front sight back in place. Next chapter is dealing with the void left at the back of the slide,

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    T-DOGG

    I'm Spicy, deal with it.
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    263   1   0
    Feb 4, 2011
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    New Haven
    After the red dot was done, I was left with a decision. Leave this void as-is, with the peephole showing, or make a custom filler piece. I chose to make a filler. Which ended up taking more time than the optic cut. But it was kinda fun, I think.

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    Not a lot of material in front of the void nor behind it. If I knew how to silver solder, I might have went that direction. Instead, I decided to use 2 well placed 6-32 screws. The filler piece was made from a large SS bolt from Menards, they had the SS screws as well.

    Let the fun begin.

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    It took a long time to carefully measure, cut and drill. My first piece, I screwed up and drilled the 2nd hole in the wrong location. So, I had to start over again, but had the part fitted already, so I had a template to work with that was still attached to the body of the bolt, so I could still mount it in the vise. That helped tremendously.

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    Okay, piece made, shaped, fitted, and holes drilled in the correct locations. Time to drill and tap the slide. I used antiseize for lubricant and it worked very well. I saw it mentioned on another forum and I thought it was worth a try.

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    Test fit before cutting off the piece from the bolt. Looks good.

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    Shaped and installed, this is where I thought I was going to be done. One more chapter....

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    T-DOGG

    I'm Spicy, deal with it.
    Site Supporter
    Rating - 99.6%
    263   1   0
    Feb 4, 2011
    17,512
    149
    New Haven
    After looking at the setup for a day or two, the more I looked at the filler piece, the less I liked it. So tonight, after getting my new sandblasting cabinet set up, I decided to reshape the filler piece and use different screws (button head).

    A little off the top to start things out. Removed around .055" of material.

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    Next I hit the sides with a 45 degree cutter.

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    Cleaned up the edges with a flat file and then hit it with 600 emory cloth (not pictured).

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    Into the sandblaster with 100-170 glass beads. I am loving this sandblaster!

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    Decided to hit the comp with the glass beads also, to help things match a little more. I'm very happy I decided to re-work that filler and looking forward to test firing with the red dot.

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    WebSnyper

    Time to make the chimichangas
    Rating - 100%
    59   0   0
    Jul 3, 2010
    15,670
    113
    127.0.0.1
    I have none of these skills, and really appreciate those that do. This looks great. The ability to see a solution to the problem, execute on it, and then to improve upon the initial solution. Really impressed.
     

    T-DOGG

    I'm Spicy, deal with it.
    Site Supporter
    Rating - 99.6%
    263   1   0
    Feb 4, 2011
    17,512
    149
    New Haven
    After getting bit buy the 2011 bug, decided to put this on the chopping block. Before I do that, I wanted to make a rear sight and a cover plate for the optic cut. That way a buyer has some options on how they can run the gun, irons or optic, or both.

    Roughed a little steel block into shape. Drilled holes and some pockets. Shaped the bottom to fit the area on the slide.

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    Next I cut the center notch and create an area that will gather some light ahead of the notch. Also reduce the top height to match the screw head height better. Leaving a nice little strip at the back.

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    Time to trim the fat off the sides.

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    Cut some rear serrations.

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    Bevel the front edge.

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    Knock down the sharp edges and prep for bluing.

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    KokomoDave

    Enigma Suspect
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    Rating - 100%
    76   0   0
    Oct 20, 2008
    4,535
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    Kokomo
    Nice machinist's step by step!
    I don't make many parts unless it is a guard for a knife. I have small benchtop stuff so I'm kinda limited.
     

    D K

    Marksman
    Rating - 80%
    4   1   0
    Apr 10, 2010
    208
    28
    You sir, are a master at your craft. That's a beautiful piece you started with, and made it a masterpiece!
     
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